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  • Plating Solutions for Industrial Process Control
  • Battery Solutions → Battery & Energy Storage
    • Cathode and Anode Materials
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  • Resources
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    • Semiconductor Process Analysis
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      • Copper Plating Analysis
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    • Pharmaceutical Analysis

Petroleum & Lubricant Analysis – Karl Fischer & Automated Titration Methods

Accurate Moisture, Acid Number (TAN), and Base Number (TBN) Testing for Fuels and Oils

Petroleum products, fuels, and lubricants require precise analytical control to ensure performance, stability, and compliance with industry standards. Key parameters such as moisture content, acid number (TAN), and base number (TBN) directly impact equipment reliability, corrosion risk, and product quality.

At JM Science, we provide advanced analytical solutions using Karl Fischer titration and automated potentiometric titration systems for accurate and repeatable results across a wide range of petroleum applications.


Water Content in Petroleum Products (Karl Fischer Method)

Moisture is one of the most critical contaminants in fuels and lubricants. Even trace levels of water can lead to:

  • Corrosion and component failure
  • Reduced lubrication efficiency
  • Microbial growth in fuels
  • Degradation of additives

Karl Fischer titration is the industry-standard method for precise water determination, capable of measuring from ppm levels to higher concentrations.

Key Standards:

  • ASTM D6304 – Water in Petroleum Products by Karl Fischer
  • ISO 12937

Typical Samples:

  • Gasoline
  • Diesel fuel
  • Heavy oil
  • Lubricating oils
  • Transformer oils

👉 Related Application Notes:

  • Water Content in Gasoline and Heavy Oil
  • Moisture Analysis in Lubricating Oils

Acid Number (TAN) in Lubricating Oils

The Total Acid Number (TAN) measures acidic components formed during oxidation and degradation of oils. Monitoring TAN is essential for:

  • Predictive maintenance programs
  • Oil condition monitoring
  • Preventing corrosion and wear

Key Standard:

  • ASTM D664 – Acid Number by Potentiometric Titration

Applications:

  • In-service lubricants
  • Hydraulic oils
  • Engine oils
  • Industrial oils

👉 Related Application Notes:

  • Acid Number in Lubricating Oil
  • Acid Value of Petroleum Products

Base Number (TBN) in Lubricants

The Total Base Number (TBN) indicates the alkalinity reserve in lubricants, particularly engine oils. This is critical for neutralizing acidic byproducts during operation.

Key Standard:

  • ASTM D2896 – Base Number by Perchloric Acid Titration

Applications:

  • Engine oils
  • Marine lubricants
  • Heavy-duty diesel oils

👉 Related Application Notes:

  • Base Number in Lubricating Oils
  • Perchloric Acid Titration Methods

Solutions for Difficult Petroleum Samples

Some petroleum and lubricant samples present unique analytical challenges, including:

  • High viscosity
  • Insoluble matrices
  • Additive interference
  • Slurry or semi-solid samples

For these applications, thermal extraction techniques such as azeotropic evaporation can improve accuracy and reproducibility.

Advanced Sample Preparation:

  • Oil Evaporator Systems for difficult matrices
  • Controlled heating and carrier gas transfer
  • Improved recovery of bound or trapped moisture

Recommended Instruments for Petroleum Analysis

JM Science offers a complete range of analytical instruments optimized for petroleum and lubricant testing:

Karl Fischer Titrators

  • AQ-300 Coulometric Karl Fischer Titrator (trace moisture, ppm level)
  • AQV-300 Volumetric Karl Fischer Titrator (higher water content)

Automated Potentiometric Titrators

  • COM-A19 Automatic Titrator (ASTM-compliant TAN and TBN analysis)

Advanced Systems

  • Moico-A19 Karl Fischer Titrator (wide range: ppm to percent moisture)
  • EV-2000L Oil Evaporator (ideal for difficult or viscous samples)

Why Choose JM Science for Petroleum Analysis?

  • Proven solutions for ASTM and ISO methods
  • Reliable performance from ppm to percent levels
  • Specialized systems for difficult samples
  • Application-driven support and real-world expertise

Explore Application Notes

Our application note library includes detailed, real-world examples covering:

  • Water in fuels and oils
  • Acid number (TAN) methods
  • Base number (TBN) determination
  • Challenging sample matrices

👉 Browse all Petroleum & Lubricant Application Notes


Request More Information

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  • Request a quote
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  • Contact Info: sales@jmscience.com; Tel: 716-774-8706

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